scheduled
Nov 9, 2026
Tipp City, OH
12 / 12 Seats Left
Course Description
The Complete Maintenance Training course will provide students with the knowledge necessary to perform basic maintenance and troubleshooting procedures. This course is designed for those personnel responsible the daily up-keep of the robots as well as those tasked with performing preventive and corrective maintenance procedures. Familiarization with robot manipulation and programming using the teach pendant is reviewed during this course however; students should have a working knowledge of programming prior to attending. There is no prerequisite for the Complete Maintenance Training Course however, DAIHEN, Inc. recommends that all persons attend the Robot Training and Operation Course prior to the attending this course. Please note this course is a NON-WELDING Course.
Course Objectives
The student shall be able to perform the following after completion of the course:
Understand incoming power supply needs.
Safely power up the robot and controller from a fully shutdown position.
General robotic safety within working envelopes.
Controller component identification.
Troubleshoot the robot controller.
Installation of optional robotic software and system recovery.
WPS initialization and communication.
Back-up system and program data.
Torch alignment, auto TCP.
Writing basic check point program
Origin check/Abso offset procedure.
Various methods of crash recovery and manipulator re-mastering.
Proper procedures/cautions when changing motors, RVs, and harmonics.
Preventative maintenance schedule.
Course Outline
Monday: Introduction, course review, robot safety video and test, facility tour, basic programming review and lab.
Tuesday: Controller hardware and peripherals, block diagram description, part replacement procedures/lab, troubleshooting.
Wednesday: Manipulator exploded parts breakdown, motor, RV, and harmonic replacement procedures, and PM procedures.
Thursday: Crash recovery, machine adjustments, mastering, system recovery, optional software installation, final exam, course critique, and closing comments.
