Robotic Welding ROI Calculator

Determine your operational savings, cycle time reductions, and estimated payback schedule by switching to an OTC DAIHEN high-performance robotic welding cell. Enter your shop parameters below to see custom results.

Input Operational Metrics

ROI Info

Labor & Overhead Rate ($/HR)Proposed System

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People WeldingProduction Hours / DayProduction Days / Month

Part Info [Select one of 3 parts]

Select the part you want to edit and calculate:

Part 1 Configuration

Weld Size

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Material Type

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Wire Type

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Wire Size

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WFS (IPM)

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Number of WeldsWeld Length / Part (in)Parts / Month

Calculation Summary

Based on the selected part configuration & shop metrics.

Estimated Payback Period

20.0 Months

Monthly Labor Savings

$9,513.38

Annual Operational ROI

60.1%

Cycle Time Reduction

62.5%

Current Production ResultsResults

Total Welded Parts: 500
Arc-On Time: 3,044.28
Travel Speed: 15.77
Average WFS: 320
Total Hours Required to Complete Production: 338.25
Total Labor Cost: $15,221.40

Robotic Production SummaryResults

Total Welded Parts: 500
Arc On Time: 3,044.28
Travel Speed: 15.77
Average WFS: 320
Total Hours Required to Complete Production: 126.85
Total Labor Cost: $5,708.03
Monthly Savings: $9,513.38
Months Required for ROI: 19.97

Key Takeaway

An OTC DAIHEN system cuts cycle times significantly. With your current overhead of $45.00/hr, switching to a robotic cell pays back the capital investment in under 20 months.

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Robotic Welding ROI Calculator

Input Operational Metrics

Part 1 Configuration

Calculation Summary

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