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CONTROLLERS · INDUSTRY 4.0
DAIR-2000 Inspection & Repair Cell
The DAIR-2000 Inspection & Repair Cell integrates high-speed 3D laser profiling and AI-driven defect analysis directly with robotic arc welding. It scans completed welds, detects flaws, and automatically executes repair passes in a closed-loop system.
3D LaserScanning Vision
100%Defect Mapping
Auto-PathPath Correction
Cloud-ReadyTraceability
CLOSED-LOOP AUTOMATION
Automated Inspection and Dynamic Weld Path Correction
Transforms quality control from a reactive post-process bottleneck into an active, inline robotic quality assurance workflow.
Key Performance Advantages
Sub-Millimeter 3D Profiling
Scans weld bead height, width, undercut, and porosity in real-time.
Instantaneous Repair Pass
Automatically re-arcs and deposits filler to correct underfill or seam gaps.
Complete Digital Traceability
Logs cloud-compliant quality certificates and 3D point-cloud records for every serial number.
Adaptive Heat Control
Modulates arc waveform dynamically based on real-time joint gap variations.
Standard Included Components
6-Axis Robot & Sensor Mount
Arm with integrated laser vision head
3D Laser Profilometer
High-resolution optical seam inspection unit
Welbee Pulse Power Source
Microprocessor-controlled weld inverter
Analytics Industrial PC
Real-time quality processing server
Need custom configurations or complete layout designs?
Our integration specialists can modify safety gates, positioners, and arm payloads.
BENEFITS
Engineered for Performance
CAPABILITIES
Ideal Production Applications
Aerospace Ducts & Manifolds
Critical thin-wall titanium and inconel ducting requiring 100% weld verification.
Defense Armored Assemblies
Ballistic steel welds validated to military specification standards.
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